Stepper burned out
now, use a throat piece from E3D and you´ll have something very similar to my ideas of an all metal hotend in here
So, if your custom hotends heat up in under one minute… do they have more powerful heaters or did you power them external, so that the PCB limits the heating capacity?
Just splice the hotend wires and plug in or slice directly to the ribbon cable like I did
If I had ordered the 50mm tubes I would have ended up with close to your design.
Total price for the conversion about. $40 including remote feeders
I spent way to much buying parts I am not going to use
Holds temperature with the fan full on
No more timeouts heating up
No more stopped prints when extrude temp can’t keep up
Can now open up all the fan exits
I am making a simplejig for setting the tube height so can quickly install if necessary.
I do need to find out how to change e the voltage to run one stepper motor so I can use one of the bottom ones for the one that burned out
Already figured it out thank you anyway
Hi Dgbrit. I have a few questions.
What are the (4) 3mm nuts used for?
Why did you move the feed motor away? Couldnt you just have left them in their original locations?
Is it hard to tap the original extrude block to 8mm? Is it easier to mount just 1 e3dv6 with its original round heatsink?
Also, did you have to move the limit switch for the z axis and how much print area did you lose?
Im sorry i know thats more than a few but I just want to know which route I should take because the nozzles from the original zim design are a headache to work with.
Hi All , I was about ready to throw the thing in the trash with the original extrudes it would print fine on the left side of the bed but get loss of feed on the front right hand side I thought it was something to do with curia at first because it was always in the same area it would stop feeding. I must have taken the head apart 50 times sometimes it was jammed other times looked fine but the nozzle clogged. My other printer a monoprice mini was also having some problems and everybody was changing to a ev
3v6 with a mount that can be printed off thingivers.
I think I could have changed the nozzle and tubeheater stand used the stock feed motor if I knew a 50mm tube was available, As I had had ordered 2 e33v6extruders one as a spare I noticed that I could mount it directly in either one of the holes in the Sims headbut it was about 15mm short of the bed that’s where the jam nuts come in it needed a longer tube. It took me about 10 minutes to drill and tap the holes I had the helicoils on hand you don’t need the whole kit just the coils . if you only need one extruder you can eyeball the length to the bed but 2 you have to set them exactly the same,
Using one extruder is so easy just mount the whole e33v6to the Sim using the ziims nipple and a washer or 2 to get it to tighten down extend the tube out with the jam nuts splice the wires into the heater plug shorten the thermocouple wires and plug in. Done
Strip back the 4 outer wire on the thick ribbon cable and splice into the stepper plug it doesn’t matter which order if it turns the wrong way just reverse 2 of the wires or just insert the filament from the other side . I didn’t screw mine down they just slot over the back of the zims case
Doing it this way you don’t have to drill and tap nothing and extra parts needed are just 2 jam nuts or a 50mm heat tube which they do sell.
Splice in the fan wires that’s it done and you still have your unmodified Sim head.
I will put some more pics up today of my finished mod that is working very well.
my problems turned out to be a bad connection to the circuit board in the head that’s what burned out the stepper.driver
Wow. Your setup looks amazing. Congrats. I’ll get there eventually. But for now, I just want to put a single e3dv6 into the zim. So with a single e3dv6, I dont need to drill and tap anything? Do I use the big round heatsink that comes with the e3dv6? ----> 
How do I mount the e3d using the zims nipple and a washer and how do I mount it without drilling and tapping? Where do I mount it to and which nipple are you referring to? Also, do I still need to put the filament extruder and feed motor on the back of the zims case? Or can i just leave the original zim’s setup where it is?
Im still a little lost so any help is appreciated. Btw, thanks for posting the pics and your zim looks really nice with those 2 e3d’s.
_**[quote="Dgbrit, post:1, topic:630, full:true"]
I was having repeated problems with my prints loss of feed from the extrude on the right side of my prints was about to give up and throw it in the trash ,The the feed stepper started jiggering and I knew exactly what the problem was . A wire in that thick ribbon cable finally broke . so I changed the whole extruder for a e3dv6 with a remote feeder. What a difference heats up in half the time .now all I have to do is install my heated bed we it arrives. To take up the height to the bed discrepancy. But ordered longer nozzles and tubes as well just in case I want to use the stock bed. Doesn't look pretty but at least it's working can tidy you later and add the second e3d extruder
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```<img src="/uploads/default/original/1X/123288bf05b1d885f045c2cc4fc329d677370331.jpg" width="312" height="500">I think you might want to buy a stepper motor instead of removing the drive gear from the zim one as that is the tricky bit or just buy the whole extruder with motor. $35
<img src="/uploads/default/original/1X/643647865f49a1e187a324531e3f09f29eaeef1a.jpg" width=“312” height=“500”
Or you can buy one of these from local ace hardware and forget. About the 50mm. Tube. …Inserted on top of the extruder and that will extend it so it teaches the bed.
Ohh ok. I get now what you were trying to say. The drawing helped me realize what youre talking about. That is a great idea. I am in the process of ordering all the stuff. So basically the only thing holding the whole hotend would be that brass nipple? Will it be tight enough and stable to print? Did you try it this way before?
Either way this is a nice way to mount it. Thanks so much. I cant wait to print in Nylons, Petg, Carbon Fiber, and all the abrasive filaments etc. Im pretty sure I can get away with printing carbon fiber and copper bronze with the original zim but these filaments eat away at the nozzle. The original zim nozzles are hard to find and even when you do find them, they cost more than a full hotend would cost. The e3d v6 nozzles are like $0.50 each plus other parts are replaceable and cheap also.
Please let us know your progress and have you made any nice prints yet?
- would definitely get the extender its $2.50 as I had to machine down a socket to get the zim nipple.unscrewed from the top but using the extender you can tighten it from. underneath. Then you have a solid mount to screw the hotend too.
Yes its solid and print perfect. Not one feed problem at all with. Petg nice and shiny at 240deg